The application of the hottest Proengineer in the

2022-08-06
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The application of pro/engineer in the development of household appliances Abstract: This paper analyzes the product characteristics of the household appliances industry and the requirements of applying modern design technology, reviews the examples of Henan Xinfei Electric Appliance Co., Ltd. using pro/engineer to carry out virtual design and rapid prototype manufacturing in the development of household appliances, and summarizes the experience of the application of pro/engineer. The comprehensive application of modern design technology has strengthened the innovation ability of household appliances and improved the competitiveness of enterprises in the market economy by developing first-class products

key words: pro/engineer home appliances development and application

1 preface

under the market economy, enterprises must carry out technological innovation and product innovation in order to preempt competitors to provide first-class products that meet users' needs, keep and expand market share, and have the hope to survive and develop in the increasingly fierce market competition. This is especially true in light industry and household appliance industry

in the research and development practice of household appliances, we realize that to provide first-class products that meet the needs of users, product design is always an important basic link, which basically determines the product performance, quality, level, cost and economic benefits. First class products come from first-class design and must be supported by first-class product development process. The product development process includes not only first-class talents, but also modern design methods, tools, technologies, basic platforms, detection means, experimental conditions and information. How to make the product development process of an enterprise become first-class and continuously improve its own innovation ability and level is a problem that every enterprise must face and well solve

2 product characteristics and development requirements of the household appliance industry

the light industrial household appliance industry directly provides consumers with household appliances and other products. It is a production service industry to improve people's quality of life and living standards. Due to the wide range of users, household electrical appliances are generally produced in large quantities, including many plastic parts and stamping parts. The process and quality control requirements are very strict, and the product design and manufacturing cycle is short. Due to mass production and sales, the total profit is relatively high, the market competition is quite fierce, and the enterprise is under great pressure. In order to survive and develop in the fierce competition, we must keep up with the market and constantly adapt to the changes of the market. Products must make great efforts in innovation ability and timely and timely launch ability

the main features of the production and manufacturing of household appliances: first, mass production. In 2002, Xinfei company produced and sold 1.8 million refrigerators and cabinets. If it sells well, one model can sell more than 300000 sets in total; Second, plastic parts and stamping parts account for a large proportion in household appliances. For example, in refrigerator products, plastic parts account for about 40% and stamping parts for about 16%. Due to the nature of mass production, about 56% of the parts can only be produced by using the mold. However, the mold itself has a long production cycle, is expensive and is very difficult to modify after completion. Therefore, the household appliance industry often puts forward such basic requirements in product development: the first is how to quickly design, that is, quickly put forward solutions and implement them according to the needs of users. The second is how to design successfully, that is, after a design is completed and before the mold is put into operation, quickly manufacture a prototype or sample for evaluation and demonstration, and timely modify the design against defects to make it perfect and successful as far as possible

according to the above characteristics and requirements, in order to improve the competitiveness of products, the light industry and home appliance industry should strengthen the innovation ability and response ability to adapt to the market, quickly and efficiently launch new practical, novel, advanced, easy-to-use, high-quality and low-cost products centered on users, quickly go on sale, seize the market opportunity and meet the needs of different users. To achieve this, the only way out is to apply modern design methods, tools and technologies. Create a first-class product development process, and use the excellent computer-aided design system, which is a basic and qualified hard foundation platform for both China Aerospace No. 2 Institute and China Aerospace No. 5 Institute, to create first-class products to maintain a lasting market competitive advantage. This not only reflects the scientific and technological progress of the enterprise, but also is the only way for the enterprise to achieve its own business objectives

3 application example

using virtual design, the design object is directly expressed in the computer through three-dimensional geometric modeling, which is "made" and "assembled" in advance in the computer, and the design is corrected in time according to the problems of size and shape; By means of structural finite element analysis, the "performance" of important parts in the working process is rehearsed by computer, and the weak parts are improved. The steel is used on the blade to make full use of the properties of the material; Using rapid prototyping technology, the "parts" with appearance requirements or important assembly relationships in the computer can be quickly transformed into real samples to discuss, evaluate and determine the scheme. The application of these technologies not only greatly improves the efficiency, but also avoids design mistakes

3.1 three dimensional geometric modeling of the refrigerator

Figure 1 shows one of the newly developed refrigerator series products. After computer part modeling and component assembly, it is believed that there is no error, and all kinds of molds have been made with confidence. In the later manufacturing process, almost no problems in the design shape and size were found

Fig. 1 whole machine assembly of refrigerator

3.2 parts of refrigerator - thermostat lighting box

after computer parts modeling, samples of each part are made by rapid prototyping technology. After assembly, the parts are evaluated and modified in time. This work is done before the mold is put into operation, avoiding the problem of changing the mold after making parts

Figure 2 thermostat lighting box

3.3 pipe end marking device in the production of air conditioners

this pipe end marking device is a utility model patent (patent number:.5), which can easily mark the pipe end. The whole process of its invention is completed by pro/engineer on the computer. The easy modification of pro/engineer accelerates the process of invention

Figure 3 pipe end scribing device

incidentally, with pro/engineer, the invention, utility model, appearance and other patent design schemes in the product can be clearly expressed, which improves the efficiency of patent application

4 conclusion

in the face of increasingly fierce market competition, enterprises must have a standardized first-class product development process to meet the requirements of continuously improving quality, reducing costs, shortening the design, manufacturing and delivery cycle, and quickly providing users with required goods. The comprehensive application of modern design technology can improve the product innovation ability of enterprises, launch better products in less time, and effectively enhance the market competitiveness of enterprises

(1) on the basis of 3D geometric modeling and virtual design, virtual assembly can simulate size and shape; The analysis can be used for performance simulation; Rapid prototyping can be simulated. It gets virtual products through virtual assembly and samples through rapid prototyping. On this basis, through the cycle of evaluation, redesign and re evaluation, the first-time success rate of the design and the smooth progress of the follow-up work are ensured

(2) on the basis of continuous comprehensive analysis, classification, induction and arrangement of parts and components of a certain type of product, continue to carry out "three modernizations" and establish a three-dimensional model library of common parts and standard parts of a certain type of product. With the support of such common parts and standard parts library, the assembly can be completed quickly and the design cycle of a certain type of product can be effectively shortened

(3) for household electrical appliances, using rapid prototyping technology on the basis of 3D virtual design and assembly can accelerate the process of transforming the design scheme in the minds of engineers into real products. Compared with the digital model, the physical model is no longer a virtual product, but a real thing. It is consistent with the shape and size of the final product. It can be seen and felt, and can be directly used for evaluation or exhibition. The earlier samples or prototypes are taken out, the more conducive it is to demonstrate and timely modify and improve the design, so that enterprises can develop new products with good appearance and high quality and speed up their time to market

(4) for the moulds of plastic parts and stamping parts, only by carrying out structural finite element analysis, mechanism motion and dynamic analysis, injection flow analysis, and optimization design of structure and mechanism on the basis of three-dimensional design and assembly, can we purposefully adjust the product size, shape and material distribution, make the design of plastic parts, stamping parts and moulds more reasonable and more in line with the technical and economic requirements. This is the key to the successful design and manufacture of the die

5 prospects

the application of modern design methods and tools to facilitate maintenance, operation and technology in the development of household electrical appliances is the only way for enterprise technological innovation and product innovation, and a necessary measure to improve enterprise economic benefits and product competitiveness

at present, Xinfei company has realized computer-aided design, rapid prototyping and computer-aided manufacturing in different departments, established the internal computer network of the enterprise and carried out the ERP work of the enterprise. On this basis, we believe that the in-depth application of enterprise computer system and informatization should organically combine design with ERP through PDM, and organically combine design with process and manufacturing through virtual model. With the combination of quality improvement and efficiency increase, Xinfei's product research and development will be further improved

in addition, the scientific research and development work of Xinfei has been closely combined with the construction of national technology center and enterprise postdoctoral workstation, the improvement of scientific research personnel quality and the cultivation of innovation ability. Build a first-class team, apply first-class methods, implement first-class processes, create first-class products, and realize the enterprise ideal of "standing at the forefront of the development of home appliances and enjoying a good reputation in the world"

references

1 shenjianjun et al What is good about 3D solid modeling design Computer aided design and manufacturing, 1996 (2):18 ~ 20

2 shenjianjun et al Applying rapid prototyping technology to improve product innovation design ability Computer aided design adds the horizontal static load test method and manufacturing of the desktop when the desktop is irregular. 1999 (8):61 ~ 62

3 Shen Jianjun Applying modern design technology is an effective measure to improve the competitiveness of enterprises The first International Conference on mechanical engineering, December 2000 (end)

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